Overrun

Overrun in Packaging

In the world of packaging, an overrun refers to the extra quantity of products produced beyond the original order. This can happen for various reasons, including production efficiencies or quality control measures.

Why Does Overrun Occur?

Overrun often occurs due to the nature of manufacturing processes. Machines may produce more items than needed to ensure that the final count meets the order requirements. Sometimes, it is cheaper to produce a few extra units than to stop and restart the machinery.

Benefits of Overrun

Overrun can be beneficial for both manufacturers and customers. For manufacturers, it helps in maintaining production efficiency and reducing downtime. For customers, it ensures they receive the full quantity ordered, even if some items are defective.

Managing Overrun

Effective management of overrun is crucial. Companies need to balance the cost of producing extra units with the benefits. Proper planning and quality control can help minimize unnecessary overruns.

Examples of Overrun

For example, if a company orders 10,000 packaging boxes, the manufacturer might produce 10,200 boxes. The extra 200 boxes are the overrun. These extra boxes can be used as a buffer for any defective units or future orders.